Aluminium Die Casting Manufacturer & Factory serving Barcelona

Precision Engineering, Advanced High-Pressure Casting, and High-Performance Metallurgy for Catalonia’s Key Automotive and Industrial Clusters.

Send Inquiry Now

Engineered Components for Barcelona Industries

Specialized manufacturing solutions tailored to the strict tolerances of Catalonia's automotive, aerospace, and high-tech equipment ecosystems.

Barcelona’s Industrial Ecosystem & Casting Demand

Barcelona and the wider Catalonia region represent one of Southern Europe’s most critical industrial hubs. Rooted deeply in automotive innovation, metal processing, and advanced machine tools, Catalonia demands high-tier structural metal parts. From automotive manufacturing giants located in Martorell to the thriving electrical transport and aerospace supply networks in the Zona Franca, the demand for robust, lightweight, and thermal-conductive components has never been more intense.

Aluminum die casting plays an indispensable role in these modern manufacturing cycles. By introducing precise high-pressure die casting solutions, our enterprise directly supports Catalonia's shift toward the electric vehicle (EV) revolution and green tech infrastructures. Modern EV platforms require optimized chassis segments, lightweight powertrain housings, and complex heat-exchanger enclosures. Working alongside local assemblers, our engineering capabilities help eliminate excessive structural weight while retaining high torsional rigidity.

Furthermore, Barcelona's medical device industry and specialized food processing machinery sectors demand strict compliance, custom surface treatments, and high biocompatibility. Our comprehensive metalworking suite matches these exact needs by combining advanced casting with CNC finishing, strict dimensional analysis, and local logistics alignment.

Request a Custom Quotation
Ningbo Jiangbei XinYe Metal Works Factory

Global Die Casting Dynamics & Technical Innovations

Analyzing key market drivers, metallurgical improvements, and the transition to high-efficiency, lightweight platforms worldwide.

The international aluminium die casting market is experiencing a profound technological transformation. The most prominent trend is the adoption of Megacasting (or Gigacasting), where massive clamping-force machinery consolidates multiple small stampings and weldments into single large-scale monolithic cast parts. This structural integration dramatically decreases assembly cycle times, reduces vehicle body-in-white weight, and lowers overall plant footprints.

Parallel to this is the industry-wide focus on sustainable metallurgy. Utilizing recycled green aluminium allows manufacturers to achieve up to a 95% reduction in energy consumption compared to primary smelted metal. As global policies require strict carbon tracking throughout the supply chain (such as the European Union's Carbon Border Adjustment Mechanism), utilizing raw materials with verified low-carbon profiles has become a vital strategic asset.

"Innovative alloy designs like Al-Si-Cu and high-purity Al-Mg alloys are bridging the gap between raw cast structural parts and high-ductility forgings. Through micro-alloying and precise thermal regimes, we can now output die-cast parts with yield strengths exceeding 150 MPa and elongations at break of over 8%, avoiding post-casting distortion."

Finally, smart automation and AI integration are reshaping modern casting cell management. Real-time cavity pressure sensors, thermal imaging systems tracking mold wear, and automated vacuum extraction systems work in unison to eliminate traditional casting anomalies like porosity, shrink pockets, and surface cold-shuts. This digital approach is the foundation of our zero-defect manufacturing principle.

Ningbo Jiangbei XinYe Metal Works Co., Ltd.

Owner-managed metal fabrication specialists serving international engineering standards since 1996.

Industrial Heritage & Deep Engineering Background

Ningbo Jiangbei XinYe Metal Works Co., Ltd. was founded in 1996 as a family business and remains an owner-managed SME corporation today. Situated within the Ningbo Jiangbei Industrial Zone, our facility is strategically positioned for rapid international export, located within a 3-hour high-speed train connection from Shanghai International Airport.

Operating a manufacturing footprint of 16,000 square meters of production floor and a total construction footprint of 27,000 square meters, we integrate raw foundry operations, secondary machining, metrology, and custom packaging. Out of our 130 dedicated personnel, 80 manage our main production cells, while 50 lead product development, quality control, precision engineering, and management logistics.

We are fully committed to customer satisfaction, maintaining advanced manufacturing machinery and introducing ongoing training cycles to refine our employees' skills in precision metallurgy.

1996
Established Year
16k
Production Area (m²)
130
Total Employees
20+
Patent Certificates

Our Core Manufacturing Technologies

A versatile capability portfolio offering end-to-end industrial metal forming and finishing services.

Aluminium Die Casting

Aluminium Die Casting

High-pressure die casting solutions utilizing custom alloys. Ideal for high-volume structural components, electronic housings, and automotive engine parts requiring tight tolerances and excellent surface finishes.

Aluminium Hot Forging

Aluminium Hot Forging

Delivering high grain refinement and structural integrity for load-bearing links, critical automotive control arms, and heavy-duty industrial mounting brackets.

CNC Machining

Precision CNC Machining

Equipped with 4-axis control centers, turning and milling cells. We post-process raw castings and forgings to reach micro-tolerances up to 0.001mm.

Stamping & Deep Drawn

Stamping & Deep Drawing

Processing copper, steel, alloy, and polymer components. Highly cost-effective for sheet metal parts, custom contact terminals, and complex deep-drawn enclosures.

Lost Wax Casting

Lost Wax Investment Casting

High-grade stainless steel casting using custom wax patterns. Excellent for intricate designs, medical implants, valves, and oil/gas pipeline manifolds.

Anodizing and Surface Treatment

Anodizing & Surface Treatments

Comprehensive surface treatments including hard anodizing, electro-polishing, chemical conversion coatings, powder coating, and shot blasting for superior corrosion resistance.

Target Applications & Market Experience

Delivering certified metal components across demanding industries worldwide.

Key Market Verticals

Our parts are fully certified and actively deployed across the following fields:

  • Industrial Safety Products: Flame sensors, toxic gas detection enclosures, explosive safety housings, and fire hydrant box kits deployed in refineries and underground mines.
  • Aerospace Infrastructure: Complex heat shields, transmission components, and turbine inlet casings engineered for high-temperature durability.
  • Automotive & EV Solutions: Electric bicycle structural tubes, brake lever calipers, electric motor mounts, and high-strength suspension bushings.
  • Food Processing & Commercial Appliances: High-purity cream whippers, burner plates, tabletop cooking stoves, and machinery assemblies that meet food-grade hygiene standards.

Geographic Scope

We mainly export to: Europe (with a major footprint in Spain, Germany, and France), North America, and Russia.

Our logistics infrastructure guarantees seamless deliveries into Catalonia via Barcelona Port and Barcelona-El Prat Airport, ensuring reliable supply chain integration.

Watch Us In Action

Step inside our 16,000 square meter facility and see our precision production machinery in operation.

Advanced Machinery Profile

Imported tooling systems from Japan and Europe to guarantee repeatable precision.

Industrial Forging & Stamping Strength

To handle severe structural requirements, our factory maintains a robust assembly of industrial metal forming equipment:

  • Friction Press Machinery: Large-scale friction presses with stamping pressure forces spanning from 300 Tons to 1000 Tons.
  • Column Hydraulic Presses: Multi-axis machinery ranging from 100 Tons to 630 Tons of compression force.
  • Punch Press Machines: Flexible tooling stations providing mechanical stamp force from 5 Tons up to 250 Tons.

Precision Machining Equipment

Our machine shop is configured to perform complex multi-axis milling and turning:

  • CNC Machining Centers equipped with 4-axis control pathways for complex geometric configurations.
  • High-speed CNC Turning and Boring equipment for perfectly concentric cylindrical parts.
  • High-precision CNC Milling units optimized for high tool-change speeds.
  • Operating Hours: Our standard schedule runs 16 hours per day, 6 days a week. We can transition to a full 24/7 manufacturing mode within 30 days of client request.
Factory Machine 1
Factory Machine 2
Factory Machine 3
Factory Machine 4
Factory Machine 5
Factory Machine 6
Factory Machine 7
Factory Layout Map

Strict Quality Control & ISO Certification

Quality is the foundation of our business. We enforce full material traceability from incoming raw ingot testing to final dimension reports.

Certified Standards & Micro-Metrology

Our quality control systems are certified to ISO 9001:2015 and SA8000 standards. This double framework ensures that our metallurgical processes, measurement accuracy, and corporate labor practices align with the rigorous requirements of European partners.

To eliminate micro-fractures, internal gas pockets, and alloy deviations, we deploy advanced physical testing equipment. Our lab technicians conduct chemical spectrum testing on every melt batch before pouring, checking the precise composition of silicon, copper, and iron stabilizers.

Download Quality Documentation

Core Inspection Equipment:

  • GNR Spectrum Analyzer: Instantly validates the elemental chemical composition of raw aluminum alloy ingots.
  • CMM Inspection Machine: CNC three-coordinate measurement providing automated 3D dimensional validation.
  • Video Measuring System: Accurate optical scanners for tracing complex profiles and stamping margins.
  • Roughness & Tension Testers: Dynamically measures surface finish texture and spring tension/compression limits.
GNR Spectrum Analyzer

GNR Spectrum Analyzer

CMM Inspection Machine

CMM Inspection Machine

Video Measuring System

Video Measuring System

Video Measuring System Unit

Video Measuring System

Rough Meter

Rough Meter

Spring Tension/Compression Testing Machine

Spring Tension/Compression Testing Machine

Barcelona Industrial Case Studies

Real-world examples of our casting, forging, and custom assembly work serving Catalan enterprises.

Industrial Components Barcelona

Barcelona Industrial Components

Material: Stainless Steel, Aluminium Alloy

High-strength connection brackets cast and machined for heavy machinery deployments in Catalonia's dry-bulk terminals.

View Details
Automotive Components Barcelona

Barcelona Automotive Engine Castings

Material: Stainless Steel, Aluminium Alloy

Engine mount brackets and powertrain fluid conduits delivered with low porosity to meet strict automotive safety standards.

View Details
Aerospace Industry Barcelona

Catalonia Aviation Fuel Hydrant Pit Box

Material: Stainless Steel, Aluminium Alloy

Specialized fuel hydrant enclosure lids designed to withstand runway loading and prevent fluid ingress at regional transport airports.

View Details
Wood Chipper Cutter Disc Barcelona

Barcelona Wood Chipper Cutter Discs

Material: Q345B, 42CrMo, NM400 for shaft

Heavy-duty crushing discs fabricated with high wear resistance for agricultural processing machinery used in Catalonian forestry.

View Details

Our Corporate DNA

Built on trust, professional ethics, and operational excellence.

Core Company Values

Trust: We prioritize meeting and exceeding client expectations. We build open, transparent, and long-term business partnerships.

Responsibility: We manage every stage of design and manufacturing carefully. Our focus is on delivering reliable end-to-end solutions that support our clients' growth.

Professionalism: We bring dedication and a commitment to continuous improvement to every tooling run, cast run, and finish operation.

Xinye Metal Team
Team Work 1
Team Work 2
Team Work 3
Team Work 4

Step-by-Step Production Process

From custom tooling design to final delivery, we maintain a structured workflow for reliable quality.

1
Step 1: Order Placement

Order & Blueprint Review

Detailed evaluation of client drawings, material specs, target price points, and logistics requirements.

2
Step 2: Prototyping

Sample & Mold Making

Developing custom test molds, running test castings, and generating comprehensive dimension reports.

3
Step 3: Approval

Customer Validation

Clients inspect sample parts. We run engineering adjustments and confirm parameters before mass production.

4
Step 4: Mass Production

Mass Production & QC

Running high-pressure casting runs, secondary CNC machining, and executing multiple inline inspection steps.

5
Step 5: Delivery

After-Sales & Warranty

Comprehensive packaging for export, delivery support, and a one-year manufacturing warranty.

State-of-the-Art Machining Technology

To deliver components that meet the strict requirements of Barcelona's automotive and aerospace industries, our facility uses high-precision turning and milling machinery.

Our equipment profile includes specialized setups like the TIPAS MACHINE h65TMY, designed for complex geometries and stable milling tolerances down to the micron level.

Request Technical Specs

International Compliance Certifications

We maintain certified management systems to ensure compliance with European and global quality standards.

ISO 9001:2015 Certificate

ISO 9001:2015

Validates our quality management systems for international metal fabrication and supply.

SA8000 Social Accountability Certificate

SA8000 Certification

Confirms our compliance with social accountability, safety, and workplace standards.

Complete Precision Metallurgy Range

Explore our complete manufacturing capability across casting, forging, and multi-axis CNC machining.

Frequently Asked Questions

Find answers to common questions about our technical capabilities, quality standards, and logistics services for Barcelona.

What are your standard prices for custom tooling and casting? +
Our pricing depends on design complexity, raw material volume, mold configurations, and order quantities. After receiving your 2D/3D engineering drawings (STEP, IGES, or DWG formats), our engineering team will provide a detailed quotation, including tooling costs, part weight calculations, and finishing costs, within 48 hours.
Do you require a minimum order quantity (MOQ)? +
Yes, we require minimum order quantities for international shipments to maintain production efficiency. MOQs generally range from 500 to 1,000 units per production run, depending on the component's size, weight, and configuration. We also offer smaller pre-production batches during the initial sampling phase.
Can you provide full quality assurance documentation? +
Absolutely. We support our shipments with complete quality records, including material composition certificates, dimension reports (via CMM), surface roughness measurements, and compliance declarations. We also provide PPAP (Production Part Approval Process) documentation upon request for automotive projects.
What is the average lead time for tooling prototypes and mass production? +
Tooling and prototype sample production typically takes 25 to 30 days, depending on design complexity. Once samples are approved, mass production orders are generally completed within 20 to 30 days. We also offer expedited schedules to match urgent production timelines.
What payment terms do you accept? +
Our standard terms are a 30% deposit upon order confirmation and tooling initiation, with the remaining 70% balance paid against the copy of the Bill of Lading (B/L). We accept payments via bank wire transfer (T/T), L/C, and major international trade channels.
Do you guarantee secure packaging for long-distance maritime transport? +
Yes, all parts are packed using export-grade materials, including anti-rust wrapping, vacuum sealing for humidity-sensitive parts, custom cardboard divisions, and reinforced, fumigated wooden crates. This packaging prevents physical impact, surface scratches, and corrosion during maritime transit to Barcelona Port.
How do you handle shipping to Barcelona and the wider Catalonia region? +
We offer flexible incoterms, including FOB, CIF, and DDU/DDP terms. For bulk orders, we ship via sea freight from Ningbo Port directly to Barcelona Port. For time-critical components, we arrange air freight shipments to Barcelona-El Prat Airport.

Ready to Start Your Casting Project?

Contact our engineering team today to discuss your technical drawings, material specifications, and delivery requirements. We will provide a complete quotation and manufacturing analysis for your project.

Send Inquiry Now